Custom Hats

Custom patch hats, made to order in our own shop.

We stock premium blanks from Richardson, Flexfit, New Era, YP Classics, and Imperial — trucker, flat bill, performance stretch fit, ponytail, and youth styles — then finish each one with your custom leatherette patch.

Choose laser engraving for a clean, classic look, or full-color UV printing when your logo needs color and fine detail. Either way the patch is applied here on our Stahls Fusion IQ 360, a press built specifically for headwear, which is why our patches sit flat and stay put instead of peeling at the corners.

Popular for company hats, crew and team gear, first responder departments, booster clubs, weddings, and gifts.

  • No minimums — order one hat or outfit the whole company
  • Quantity discounts: save $5 each at 6+, $7 at 12+, $9 at 50+
  • Fast turnaround, with most orders finished same or next day when blanks are in stock

Already own a hat press? We sell our patches on their own, printed or engraved and contour cut to your artwork, with a 12-piece minimum per design.

Shopping for Christmas? Custom orders that ship: order by Friday, Dec 11. Local pickup: order by Sunday, Dec 20. See the Christmas Gift Guide.